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Service

CHW CRAC Servicing | Brisbane Sydney Melbourne

Chilled-water CRAC unit maintenance for large data centres and high-density computing environments.

CHW (Chilled Water) CRAC systems are the backbone of large Australian data centres. Cooling coils inside the CRAC unit are fed from a central chilled-water plant, providing high-capacity, energy-efficient cooling at scale. CHW units commonly handle 50–200kW per cabinet and pair naturally with high-density / AI-class loads.

CRAC Services maintains chilled-water CRAC equipment across all major brands — Vertiv Liebert PCW and PEX3 CW, Stulz CyberAir CW, Schneider Uniflair CW, Climaveneta CW, Daikin Applied CW. Service work covers the indoor coil-side scope: valves, actuators, fan systems, condensate, and control firmware.

Where a single contract covers both the chiller plant and the CHW CRAC, we coordinate service intervals to maximise efficiency and minimise outage windows.

Scope

Our service
includes

  • 01Chilled-water valve and actuator checks
  • 02Coil clean (chemical and brush)
  • 03Fan motor and bearing inspection
  • 04Variable-speed drive (VSD) diagnostic
  • 05Condensate trap and pan service
  • 06Humidifier descale and water-treatment check
  • 07Electrical IR scan
  • 08Setpoint and humidity-band validation (ASHRAE TC 9.9)
  • 09Control firmware review and update

Recommended schedule

Preventative service intervals

01

Quarterly (professional)

  • Valve and actuator test
  • Fan motor electrical test
  • Filter replacement
  • Light coil clean
  • Humidifier descale

02

Annually (comprehensive)

  • Full chemical coil clean
  • Comprehensive electrical IR scan
  • VSD parameter audit
  • Control firmware update
  • Performance benchmark vs FAT data

Equipment

Equipment types
we service

Floor-mount perimeter CHW CRAC
In-row CHW cooling units (rack-pair)
Rear-door CHW heat exchangers
High-density CHW racks
Liquid-cooled cabinet adaptations

FAQs

Frequently asked questions

CHW vs CDW vs DX – which is right for my site?

DX is best for small to mid sites (<500kW IT load) where per-unit air-cooled condensers are economical. CDW (condenser water) suits mid sites with centralised heat rejection. CHW is best for large data centres (>1MW IT) where central chiller plants drive part-load efficiency benefits. AI/high-density sites increasingly mix CHW with rear-door heat exchangers and direct-to-chip liquid cooling.

Can you do liquid cooling consultancy?

Yes — see our Liquid Cooling Consultancy service. CHW CRAC is the typical bridge to liquid cooling; we advise on rear-door heat exchangers, in-rack CDU integration, and direct-to-chip retrofits to existing CHW infrastructure.

What is the typical CHW set-point?

Common CHW supply temperatures sit between 7°C and 18°C, with 12–14°C being typical for mainstream data centres. Higher supply temperatures (15–18°C) reduce chiller plant energy but increase humidity control sensitivity. We can audit your set-points against ASHRAE TC 9.9 envelope and recommend an efficiency-first set-point regime.